3D-Puff digitizing raised for structured caps.
3D-Puff sews satin stitches over a foam insert so the design stands off the garment. The file decides whether it works: columns wide enough to cut the foam, edges fully sealed and density that holds the lift. We digitize every puff file by hand.
Foam under satin, locked in at every edge.
A sheet of embroidery foam sits on the garment and wide satin columns are stitched over it. The needle perforates the foam along each edge so the excess tears away, leaving the design raised. To work, the file needs column widths that cut cleanly through your foam, edges that close it in completely and density that holds the height without crushing it. We build every 3D-Puff file by hand.
Order a puff filePick your foam. We build around it.
Thicker foam needs wider columns and tighter density to cut through cleanly. Tell us the height and we set the file for it.
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3D-Puff OR Flats? Different Rules.
3D-Puff is a different process from flat embroidery, with its own rules. Here's what changes.
Built so the foam cuts clean and stays put.
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From artwork to a machine-ready puff file.
Every step is handled by a person, not software.
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Typical structured cap front. Send your exact size and foam height with the artwork.
Priced before we start.
Raised on real caps and hoodies.
Hover a photo to see a second piece from the same kind of job.
Pair your puff with the rest of the order.
Send your artwork. Get a price first.
Tell us the placement, size and machine. A digitizer reviews your design and replies with the price and delivery time before any work starts.